Carbon fiber has been used on bicycles as a high-tech material for the last ten years. Carbon fiber is not strictly a carbon element, but a mixture of carbon elements that are braided and bonded and reinforced by epoxy resin.Carbon fiber is a new type of composite material, which has the advantages of light weight, high specific strength, high specific stiffness, and can be designed and molded easily, thus making the designed structure more efficient.
Super Light Weight
T700: The standard XC/AM/DH version were constructed Premium Toray T700 Carbon fiber.
T700+T800 component:The super light series carbon rim were constructed with the proper component of Toray T700+T800.We cut the material size of the nipple bead area and strengthen the key parts of spokes to maintain the strength of the overall carbon rims.
T1000+T1100 component: The carbon fiber frame is constructed using the correct components of the Toray T1000+T1100. In order to achieve the quality of customer satisfaction, the quality of the frame is ensured to be stable and safely tested by EN and UCI. .
Each All Best rims is constructed of several different carbon layers laid along different angles and patterns to make one sound resilient unit. This unique design makes up a core pattern that makes the carbon rims strong and durable.
The layer-up of each carbon rim is carefully designed, repeated tests and then determine final standards document. After that,we’ll send it to our layer up workers, who operate according to the operating standards. They cut the size of the material according to the layer- up instructions to produce materials for any part that can be used to increase the strength of the side part of the wheel set, to fit the grooves of the rims, to enhance the impact resistance of the wheels.
High TG Braking Surface
We feel the inspection process is just as important as the manufacturing procedures used to make our high-end product. After removal from the mold, each carbon fiber rim is thoroughly inspected for roundness, lateral measurements, and weight to make sure the unit is exactly to spec.
The material is a combination of high temperature resistant epoxy resin and carbon fiber.It has excellent heat resistance and the highest test temperature values can be up to 260 degrees Celsius.In general,the maximum of rim TG resin can only reach 180 degrees when biking at high speed.
Development & Design
Shows mold designing. In product design as well as mold 3D design, we will find the best solution to make it feasible for production. For private mold, we will also try to see if any solutions to help our customers to save cost. Normally the production time for the mold of first is about 16-25 days for the frame (including frame+fork+seat post). And the production time for rims mold is about 8-12 days.
Check the flatness on the platform, fixed frame BB, with false hub fixed frame after claw, simulation wheel assembly on the frame. images fix frame on the platform checked whether the left and right sides of the rear seat stay and chain stay are parallel. If OK, turn to the next process. Otherwise, return to repair.
Inspect the right side frame on the platform with precision height gauges, and adjust the height data to the center of the frame BB and return to zero.
New “V” series Mountain Bike Rim
The main purpose of this series of products is to solve the problem of dynamic impact.In other words,dynamic impact design was born to solve the traditional hookless carbon rim design problems.Of course,traditional hookless rims are strong, stiff, and light still, but it is are very susceptible to pinch flatting tires especially to run lower tire pressure .Again,once the tire flattened, there was nothing but the tire itself to absorb the impact energy from the tracks. Unfortunately, the flattened tire is often a precursor to the destruction of carbon rims.
The spoke hole angle design of the rim is very important , but its design angle range is limited . If the design does not match the design of the spoke hole angle of the hub , the bending phenomenon of the spoke can be generated .When our EIE carbon rims drill angled holes, the spacing and angle of each hole are calculated accurately to ensure that when the rim is connected to the drum through the stripes, no additional pressure is generated around the rim hole.
Difference Between 3k 12k And ud Carbon, Matte VS. Glossy Finish For Bicycle Rim
Toray is a reputable manufacturer of carbon fiber. We import the carbon materials directly from Japan and manufacture the bicycle rims with full carbon Toray T800.
Carbon has a lot of different appearances. The most common ones are UD, 3k and 12k and 18K and 1K, etc.
Bike Tubeless Wheels -The Perfect Gift
For real sense of UST wheels are also sealed from the wheel spokes. There are no spoke holes on the spoke bed. But it's more difficult to install and to seat on the rim properly. If spokes broke, it will be a headache to change the spokes.
A conventional wheels are not so sealed and there are spoke holes on the spoke bed as the tube wheels. Use of rim tape is to protect air leakage through the spoke bed. A wheel running with an inner tube does not need an air tight seal and generally uses a light weight tape simply to protect the inner tube from the spoke bed. Tubeless tires offer superior fewer flats and a smoother ride.
Carbon Fiber Handiwork And Other Accessory Covers
Before we dive into real-time examples, let me explain what is product customization briefly.
With Globalization at its peak, it’s pretty much possible to buy products manufactured from across the world without any difficulties whatsoever. Now that almost every commodity is sold online and the business is booming, bigger brands are experiencing more competition than before.
A bootstrap company with a few good products, intelligent marketing strategy, and an intuitive online store might rival up every other giant in the market.
So, in order, to attract customers, bigger brands have taken one extra mile to sell what the customers like, most importantly, in a more personalized bespoke way.